Screw Capping Machine
Meltvista Filling Screw Capping Machine combines filling and capping functions into one machine. Utilizing four filling heads, it can fill and cap 20-40 bottles of material (under 50ml each) within one minute.
- The automatic rotary screw capping machine significantly reduces reliance on manual labor, thereby lowering labor costs. Traditional manual capping requires a large amount of manpower and suffers from inefficiencies and quality inconsistencies.
- This machine ensures that each cap is tightened with the correct torque, preventing over-tightening or under-tightening, a common issue with manual capping.
The Screw Capping Machine is suitable for glass bottle caps, alcohol bottle caps, and beverage bottle caps. It employs an electric-mechanical combination to control its movements, ensuring high stability. It can lock caps of various shapes and specifications, with adjustable capping speed and cap tightness based on different cap types. The operation is simple and user-friendly.
1.Advanced Technology Integration:
Utilizes advanced European high-speed cap-twisting technology for precise and efficient capping.
2.Automatic Operation:
Fully automates cap sorting, arranging, and screwing processes, minimizing manual intervention.
3. Versatility:
Handles various bottle shapes and sizes, including round, square, and irregular containers.
4.Adjustable Torque Control:
Allows precise adjustment of capping torque to ensure consistent and secure seals.
5.Durable Construction:
Built with robust materials like 304# stainless steel for longevity and hygiene.
Describe
Product uniformity and manufacturing efficiency may be greatly increased by using a filling and screw capping machine. Large volumes of filling and capping may be completed quickly by the machine, which guarantees accurate and consistent filling amounts and cap torques for every bottle, enhancing the quality of the final product. Automation is advantageous for sectors including food, medicines, and cosmetics since it avoids contamination concerns, lowers labor costs, and dependence on human labor.
Along with its great flexibility and adaptability, the filling and screw capping machine can handle a wide range of bottle and cap sizes and shapes. It can also be adjusted to change the capping tightness and filling quantity according to the needs of different products. Operation is made easy and straightforward by the touchscreen interface and sophisticated control system, which minimizes the requirement for operator training and allows for fast adjustments to production settings to fit a variety of goods.
The filling and screw capping machine also has data recording and monitoring systems installed, which enable real-time production process monitoring to guarantee batch quality and provide traceability. The filling and screw capping machine is the best option for production lines that need effective filling and capping because of these benefits.
Table of Contents
Guide for Meltvista Screw Capping Machine
一、What is a filling and capping machine
A filling and capping machine is an indispensable piece of equipment in modern packaging. It can efficiently and accurately fill bottles or containers with liquid or viscous materials. This machine is widely used in industries such as food, beverage, pharmaceuticals, cosmetics, and chemicals. Finally, it completes the packaging process with automatic cap feeding and capping technology, thereby improving production efficiency and product quality.
二、Working principle of filling and capping machine
The filling and capping machine’s operating principle
1. Bottle Infeed
Conveyor Belt Transfer: A conveyor belt moves empty bottles to the filling locati0n of the filling and capping apparatus.
Positioning Device: The positioning device sets the bottles in the proper locati0n so they are prepared for filling.
2. The Filling Procedure
Filling with multiple heads: Typically, the filling system consists of four filling heads that can fill four bottles at once.
Precise Control: Using a predetermined filling volume as a guide, each filling head precisely injects the liquid or viscous substance into the bottles to ensure consistent filling proportions.
3. Cap Supply
Automatic Capping: An automatic capping equipment dispenses and places caps on full bottles.
Accurate Alignment and Placement: The capping mechanism makes certain that the caps are positioned precisely on the bottle apertures.
4. Torque Control
Technology in the Capping Process: This technology allows the capping system to tighten the caps with a fixed force while maintaining uniform cap tightness and avoiding over- or undertightening.
Capping Head: To finish the sealing operation, the capping head spins and fastens the cap.
5.Bottle Outfeed Conveyor
Belt Transfer: A conveyor belt moves filled and capped bottles to the next procedure or packaging step.
Quality Inspection: To make sure that each bottle’s filling volume and capping quality fulfill requirements, certain systems come with quality inspection equipment.
6. System of Control
PLC Control: A PLC (Programmable Logic Controller) control system oversees the whole filling and capping process, guaranteeing accurate and reliable operation.
Touchscreen Interface: Using the touchscreen interface, operators may monitor the machine’s operational state in real time and set and alter parameters like filling volume and capping torque.
The filling and capping machine’s automated operating concept enables high-precision and high-efficiency mass manufacturing, enhancing production efficiency and guaranteeing product quality.
三、Other Types of Capping Machines by MeltVista
①Continuous Screw Capping Machine
The machine is researched and developed by our company with many years of production experience, drawing on advanced European high-speed cap-twisting technology. It integrates cap sorting, arranging, and screwing.
The whole process is automatic with high speed and efficiency, as well as stable and reliable performance. The cap-arranging device is equipped with an automatic control system which ensures that the machine stops when there are no caps and resumes when caps are full, allowing automatic cap arrangement.
Various kinds of bottles are applicable, such as round and square bottles and other irregular shapes. It is easy to change different bottles and caps. In short, it is an ideal fully automatic glass jar capping machine that can be widely used in industries such as food, beverage, soy sauce, seasoning, medicine, health care, and so on.
This machine has a high degree of automation as it integrates auto arranging, putting up, and screwing caps. Capping torque can be set according to requirements. With a small number of parts replacements like molds, auto capping can be suitable for different sizes of bottles. There are inverted rotation and pre-rotation functions for putting up caps to ensure accurate capping and a high capping pass rate.
The shell, frame, main structure, etc., of the machine are mainly made from 304# stainless steel, giving it a beautiful appearance. This machine adopts PLC control with a man-machine interface (touchscreen), and we choose well-known domestic brands for the main electrical and pneumatic components to ensure stable performance.
②Automatic Easy-Open Can Capping and Sealing Machine
- Automatic capping: Automatically places the easy-open lid onto the can and performs the correct sealing operation, ensuring sealing integrity and hygiene.
- Sealing function: Uses appropriate sealing technology, such as heat sealing, to ensure the contents inside the can remain fresh and safe for extended periods.
- Automated production: Increases production efficiency and consistency, reducing manual operations and human errors on the production line.
- Quality control: Ensures that each can undergoes proper capping and sealing processes, meeting food safety and quality standards.
FAQ About Screw Capping Machine
Capping machines automate procedures to increase production speed and save labor costs. They provide sealing processes with unparalleled uniformity and efficiency. They are accurate and versatile, fitting a range of cap sizes and kinds and guaranteeing consistent sealing via carefully calibrated torque application. These devices are necessary for sectors that need safe and sanitary packaging since they enhance product integrity and expedite processes, which makes them invaluable in contemporary production settings.
MeltVista offers various types of capping and screw capping machines to assist users in sealing bottles or containers.
Industries such as food and beverage, pharmaceuticals, cosmetics, and chemical manufacturing utilize Screw Capping Machines.